Case- and system solutions for medical technology: Customized safety and precision

Designed for sensitive electronics and reliable use in hospitals, laboratories, medical practices, and nursing care: Discover the high-quality medical technologyCase and system solutions, components, and assemblies from POLYRACK TECH-GROUP.

  • StandardCase as a basis, or a fully customized solution
  • For sensitive environments with high hygiene standards
  • Professional, confidence-inspiring design
  • functional and durable
  • Used in diagnostics, intensive care, emergency care, and other areas
  • Hygiene-friendly, durable materials and combinations, including plastic, sheet metal, cast metal, aluminum, and stainless steel
  • surfaces that are easy to clean and resistant to disinfectants
  • EMC, ESD, and RFI protection as required
  • Customization through finishing touches, logos, lettering, and more
  • Integration of electronics, cooling systems, displays, assemblies, and system technology is possible
  • Development, prototyping, and mass production—all from a single source

Quality you and your patients can count on

Every day, patients around the world rely on the flawless performance of medical technology components and systems. To meet this need, our customers provide the market with high-quality medical devices that are used, for example, in areas such as emergency ventilation, intensive care, and patient monitoring.

POLYRACK TECH-GROUP supplies the corresponding components or assemblies, which serve as the mechanical foundation and are also used as trim parts that meet high design standards.

Companies in the medical industry are right to set the highest standards for quality and reliability for their supply chain partners in this area as well.

Certified Quality: Housing Manufacturing According to Modern Standards

POLYRACK TECH-GROUP 's housing solutions, components, and assemblies meet all requirements for quality, process reliability, and documentation in accordance with DIN EN ISO 9001.

  • High-quality manufacturing in accordance with international standards
  • Approved Methods and Materials
  • Audited, structured processes

In addition, POLYRACK TECH-GROUP operates in accordance with the modern DIN 2303 standard for welding quality requirements.

Medical ITCase, HMI terminals, control enclosures, and more

A surgeon operates a medical device with a screen in the operating room

From individual enclosure components to integrated system solutions: POLYRACK TECH-GROUP develops custom-fit enclosure solutions, components, and complex assemblies for customers in the medical technology industry. These are always tailored to the specific application, device, function, and environmental conditions.

  • Case s for electronic systems and controls in the medical field
  • Control Enclosures and HMI Terminals for Display, Input, and Control Functions
  • Trim parts, covers, and other housing components
  • Assemblies and system solutions with optional electronics, display, or system integration
  • Custom medicalCase , from development to mass production

StandardCase from POLYRACK TECH-GROUP as a basis for medical use

White 19-inch rack chassis as a standardCase for medical devices

In many cases, our standardCase already provide a suitable foundation.

  • easy-to-clean surfaces
  • durable materials
  • Customizable and expandable to meet specific customer needs

Custom design, protective features such as EMC shielding, and more

  • disinfection-resistant coatings
  • Custom colors, logos, and markings
  • Easy-to-clean surfaces and exceptionally durable materials
  • EMC shielding, ESD protection, and RFI protection for sensitive electronics
  • Thermal management through appropriate materials and design options

Customizations, Enhancements, and System Integration

  • Precise cutouts
  • mechanical adjustments
  • Integration of Displays and Controls
  • Expansion with Electronics
  • Connection Areas and Interfaces
  • Subassembly Integration
  • Expansion of the System Solution

Complex Medical Technology—Custom-MadeCase

Neonatal incubator with custom-made medical technology—Case

If a standardCase cannot be used as a basis, or if our customers already have a prototype, we also develop custom Case and system solutions for medical technology from the ground up.

In doing so, we tailor the materials, construction, Surface Finish, design, protective features, and all technical integrations precisely to the specific medical device and its intended application.

Hygiene Design for Medical Devices Case

Surgical lights above an operating table in the operating room

Enclosure solutions for medical technology must also meet the hygiene requirements of their respective applications. For enclosure solutions used in hospitals, laboratories, diagnostics, intensive care, and home care, POLYRACK TECH-GROUP therefore ensures a design that is particularly conducive to hygiene.

  • Smooth, easily accessible surfaces
  • geometries that are easy to clean
  • disinfectant-resistant materials

Material Diversity: Enclosure Solutions for Medical Technology Made of Plastic, Sheet Metal, and Castings

Medical device with a white plastic housing

POLYRACK TECH-GROUP develops and manufactures custom housing solutions and assemblies using a combination of sheet metal, plastic, and castings. Our expertise in the production of multi-component parts, as well as extremely fine cutouts and structures, is particularly valuable in the medical technology sector.

This enables us to offer our customers expert, cross-technology consulting; after all, the optimal solution often results from a combination of different materials and processes.

The final finishing of your components with technical or decorative surfaces rounds out our portfolio.

Medical technologyCase and assemblies for every application

POLYRACK TECH-GROUP 's enclosure solutions provide reliable protection for medical technology and devices, are functional, and appeal to patients with their attractive design. Examples of some of our medical technologyCase are provided below.

Prevention and Emergencies

Case for emergency and prevention technology, for example:

Case an emergency ventilator made of injection-molded parts and sheet metal
Transport ventilator: Consisting of one- and two-component thermoplastic injection molded parts as well as sheet-metals, which are mounted as mechanical sub assemblies.

Diagnosis and Laboratory

Case for products used to conduct a comprehensive medical history, such as:

Laboratory blood analysis device with painted housing components
Analyzer for blood diagnostics: Foamed thermoplastic molded covers, including wet painting and sheetmetal parts, which are mounted to a mechanical sub-assembly.
19-inch microcomputer-based system for controlling a computed tomography scanner
Control System for a Computed Tomography Scanner: 19" 5-Slot Microcomputer Modular System Based on Compact PCI

Surgery and Intensive Care

Case for medical devices essential for surgery and survival, such as:

Incubator with painted components made of thermoplastic foam castings
Incubator: TSG parts including wet painting, thermoplastic injection molded parts, laser welded sheetmetal assemblies.
Device for Treating Cardiac Arrhythmias
System for the treatment of (cardiac) arrhythmias

Aftercare and Home Care

Case for patient-centered and mobile medical technology, such as:

Portable patient monitor featuring " Case " in multi-component technology
Portable Patient Monitor: TSG Components Using 1- and 3-Component Technologies

Full Service: From Development to Mass Production

We support our customers from the early stages of development through the design and prototyping phases all the way to the mass production phase of their products.

Development and prototyping

We support you through each phase of your development process by providing expert advice on potential manufacturing technologies from our portfolio, as well as assistance with the technical design and engineering of your mechanical assemblies. The production of initial prototypes and advanced integration samples for functionality verification rounds out our service portfolio in this area.

Among other things, the following are used:

  • SolidWorks CAD system,
  • thermal simulation,
  • Filling simulation,
  • Delay Analysis and
  • FEM calculation.

Design to Cost and Design for Manufacturing

It is our declared target to define the perfect product solution considering all technical requirements as well as the planned cost structure, together with our customers.

A key component of successful mass production is having stable and technologically feasible processes that ensure the reliable manufacture of your product. We therefore provide you with an interdisciplinary project team, supplemented as needed by experienced manufacturing engineers. In this way, we place a special focus on “design for manufacturing” from the very first day of development through to the launch of mass production.

Subassembly and System Integration

Upon request, POLYRACK TECH-GROUP also provides support for the integration of subassemblies, electronics, displays, control elements, and other components into complete system solutions. This includes installation, assembly, and mechanical and electronic testing.

First article Inspection and Qualification

At the start of series production, the manufacturing processes undergo initial sampling and qualification.

Reliable products in series

Thanks to our cross-technology business model, we are your trusted partner for the long-term production of individual parts, components, and complex assemblies for your product in series production. You decide which of our technologies and services you wish to utilize.

Durability and Availability of Replacement Parts

Medical devices are often in use for many years and must function reliably over the long term. That is why, in our enclosure solutions for medical technology, we not only use durable materials and robust finishes but also ensure that replacement parts, reproductions, and upgrades are possible at any time.

Your Partner for Case and System Solutions

Mini PC—Case —on a DIN rail
  • 45+ years of experience
  • Durable, long-lasting materials and guaranteed availability of replacement parts
  • Hygiene Design and Electromagnetic Compatibility
  • Customizations and Editing
  • Customized " Case" and system solutions can be implemented
  • From the initial idea and design all the way to mass production
  • High-Quality Manufacturing in Germany

Learn more about the medical technologyCase and POLYRACK TECH-GROUP:

FAQ: Frequently Asked Questions About Medical Technology—Case

What is a medical technologyCase?

A medical deviceCase is a cover used to protect medical devices, sensitive electronics, and components. It also determines a device’s appearance, usability, and hygienic properties. For this reason, the medical device industry often uses particularly smooth surfaces, easy-to-clean geometries, and materials resistant to disinfectants.

What are Case used for in medical devices?

Almost all healthcare devices require a Case. Examples include Case for diagnostic, therapeutic, and monitoring devices (e.g., ultrasound machines and patient monitors) as well as medical aids such as wheelchairs and surgical equipment. They protect the technology, can be designed to be visually appealing, and, depending on the device, provide space for control panels, displays, connectors, and/or important interfaces.

Which plastics are suitable for medical technology—Case?

That depends on the specific requirements (mechanical, hygienic, and aesthetic), environmental factors, and the intended application of the Case . Plastics such as ABS, PC, PMMA, ASA, or PP are often suitable for robust, lightweight, easy-to-clean, and partially transparent housing components in medical technology.

Can EMC or ESD protection be integrated into a medical deviceCase ?

Yes, when necessary, POLYRACK TECH-GROUP ensures that medical devices Case are also protected against electromagnetic interference and electrostatic discharge. To achieve this, conductive coatings, EMC-compliant paint finishes, or special materials are used.

Which companies manufacture Case for pharmaceutical and medical technology applications?

Case Components for pharmaceutical and medical technology applications are manufactured by various suppliers. For example, POLYRACK TECH-GROUP has been producing custom housing solutions, components, and assemblies in Germany for more than 45 years, including those for medical technology and medical devices.

Does the " POLYRACK TECH-GROUP " also produce small batches?

Yes, in addition to prototypes, we also manufacture pilot and small production runs for medical technology applications. To do this, we use various manufacturing processes such as CNC machining, vacuum casting, 3D printing, and injection molding.